Short-Run Stamping Part Conversion Case Study

Project overview

A recreational-industry detail part was converted from soft-tool turret production to short run metal stamping to reduce annual piece-part cost while keeping tooling and design changes economical.

Project requirements

  • The part had traditionally been produced with laser or CNC turret operations
  • The buyer needed lower piece-part cost without a large hard-tool investment
  • Annual demand was 10,000 pieces, released in quantities of 2,500

Manufacturing approach

  • Use common holders and forming tools in a short-run stamping process
  • Increase pieces produced per hour while retaining economical design-change flexibility
  • At the source-study quantities, reduce piece price from approximately $2.65 to $1.45 with a $1,000 tooling charge
  • The source study reports approximately $11,000 annual savings at 10,000 pieces

Source: This crawlable page retains the facts and figures stated in Lupton’s original case-study PDF. Current project fit, pricing, capacity, certifications, and lead time must be confirmed for each new requirement.

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